Industrial combustion systems
ICS Industrial Complete Solutions S.A. is an expert in industrial combustion systems and waste gas utilization. Our specialty lies in industrial combustion systems, including, among others, low-emission high-temperature burners (HTB), swirl burners, gas burners, and regenerative burners (HRS), which combine the highest energy efficiency with emission reduction.
For over a decade, we have been implementing technologies that support heavy industry across Europe, delivering innovative combustion systems that meet the most stringent environmental standards.
ICS offers a wide range of solutions tailored to various types of fuels and process conditions:
- HiTAC (High Temperature Air Combustion) technology – the combustion air is preheated to a very high temperature before it enters the burner. This makes the process more stable, efficient, and environmentally friendly.
- HRS regenerative burners – these burners recover heat from exhaust gases and reuse it. As a result, the facility consumes less energy, and the system operates more cost-effectively and sustainably.
- High-temperature burners (HTB) enabling the combustion of low-calorific-value fuels without catalysts or auxiliary fuels.
- Industrial gas burners – a universal solution for many industries, from metallurgy to ceramics and food production. They ensure low-emission combustion, high reliability, and precise process control, which translates into stable operation and easy adaptation to various production requirements.
The industrial combustion systems delivered by ICS are intelligent installations that adapt to changing fuel parameters (e.g. quality or pressure). This ensures that the combustion process is always optimal and stable, regardless of the conditions.
Industrial Applications
Our systems are effective in many sectors, including:
- The metallurgical and energy industries,
- The distillery, food, chemical, and cosmetics industries,
- Combustion and utilization systems for waste gases,
- Heat treatment and annealing furnaces,
- Ladle preheating systems,
- Metallurgical and ceramic installations,
- Regenerative thermal oxidizer (RTO) systems.
Experience and Case Studies
ICS has delivered dozens of installations across Poland and Europe, including:
- KGHM Polska Miedź – Głogów Copper Smelter: throat gas utilization (1,5–2,4 MJ/Nm³), 100% reduction in coal usage, minimized natural gas consumption, increased steam production efficiency from 64% to 82%.
- Zinc Smelter in Miasteczko Śląskie: project for the utilization of reduction gas (0,76–3,6 MJ/Nm³), elimination of flare burning, energy recovery for plant needs.
- PGNiG Termika – Jastrzębie Zdrój: utilization of mine gas (10,8–25,2 MJ/Nm³), production of domestic hot water.
- Belvedere Vodka – Moët Hennessy LVMH group: combustion of distillery syrup (5,9 MJ/kg), improved plant efficiency and support for a circular economy.
Key Benefits
Implementing ICS industrial combustion systems provides:
- Reduction of CO₂ emissions by limiting flare burning and recovering energy,
- Reduction of NOx, CO, and other toxic compound emissions,
- High energy efficiency of systems thanks to heat recovery and operation with low excess air,
- Stable system operation without the need for additional support fuels,
- Lower production costs and fuel consumption,
- Implementation of circular economy principles through the maximum utilization of energy contained in waste fuels.
ICS – Your Partner in Industrial Combustion Systems
Our industrial combustion systems enable manufacturing plants to gain a technological, economic, and environmental advantage.
Contact us to learn more about how we can optimize the combustion processes in your facility.
